A novel additive for enhancing biomass energy production from agro-industrial wastes: synthesis of hydrophobic nanoporous silica aerogel and its effect on methane production

Anaerobic digestion (AD) is one of the most preferred processes for the treatment of organic waste. However, additional processes such as co-digestion, pretreatment, and additive addition continue to be explored to remove the limits on the applicability of AD. This study investigated the effects of hydrophobic nanoporous silica aerogel (NpSA) synthesized from waste rice husks on the anaerobic co-digestion (AnCD) of the mixture consisting of sewage sludge and fruit processing industry wastes. All bioreactors containing NpSA-free, 0.1 g, 0.2 g, 0.5 g, and 1 g NpSA (0.03–0.3 gNpSA/gVSadded) were operated in a mesophilic-batch process. Biogas and methane yields increased from 346 mL/gVS (NpSA-free) to 387 mL/gVS and from 231 mL/gVS (NpSA-free) to 288 mL/gVS, respectively, with 0.1 g NpSA addition. NpSA additive increased biogas production in all bioreactors compared to the blank. However, biogas production rate and methane content increased faster at lower doses of NpSA. Maximum soluble chemical oxygen demand (sCOD), protein, carbohydrate, and volatile solid (VS) reductions were between 45–71%, 35–54%, 44–65%, and 34–91% for NpSA added mixtures, respectively. The hydrophobic NpSA additive was effective in improving the AnCD performance and biogas/methane production. Experimental results fit the kinetic models frequently preferred in such AD processes. In addition, the possible energy and financial potential of the produced methane were also discussed, and it was determined that the direct sale of methane gas produced by the addition of NpSA in the global market could provide 1.4 $/Lmixture more financial gain than the mixture NpSA-free.