Sürdürülebilir Kalkınma Amaçları

Yazarlar

  • MakaleYalnız künye2026Scopus SJRQ2
    Kinetic investigation on the recovery of copper and cobalt from sulphuric acid plant electrofilter dust

    Erust, Ceren

    Several waste dusts collecting equipment options are available for air pollution control in plants, the most commonly used being the electrofilter. Industrial wastes such as electrofilter dust are evaluated as a secondary resource owing to their critical metal contents. In this work, the results of studies on the extraction of cobalt and copper from electrofilter dust generated in sulphuric acid production plants are presented. The chemical and mineralogical compositions of the dust were investigated using instrumental analytical methods. The electrofilter dust consists of the main phases of haematite, quartz, and anhydrite. Also, electrofilter dust contains 1.43% copper and 0.28% cobalt. It was found that the process of copper and cobalt dissolution is characterized by chemical kinetics. When the acid leaching was applied in 1 M sulphuric acid in the presence of 0.05 M hydrogen peroxide, with the temperature 80°C and 2 h of leaching time, stirring rate of 200 rpm and liquid to solid ratio 20/1 v/w, cobalt and copper extraction achieved 88% and 98% respectively. As a result of studying the kinetics of acid leaching with sulphuric acid in the presence of oxidant hydrogen peroxide, activation energy and the type of reaction to chemical controlled model were determined.

    • SDG 12 · Sorumlu Üretim ve Tüketim
    AtıfScopus2WoS2OpenAlex1
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  • MakaleAçık Erişim2024Scopus SJRQ1
    Optimization and Kinetic Study of Manganese Leaching from Pyrolusite Ore in Hydrochloric Acid Solutions with Oxalic Acid

    Karacahan, Mehmet Kayra

    The leaching behavior of pyrolusite minerals was examined in hydrochloric acid solutions, including oxalic acid, to evaluate the influence of various experimental conditions. The optimum parameters for the leaching process were found in the first stage, and the process's kinetics were assessed in the second. The concentrations of oxalic acid, hydrochloric acid, and temperature were chosen as independent variables in the optimization experiments, with the central composite design used to analyze the experimental data. The optimum concentrations for oxalic acid, hydrochloric acid, and temperature were determined to be 0.75 mol/L, 1.2 mol/L, and 60 °C, respectively. The leaching rate was determined to be 97.4% for 120 min of response time in optimum situations. The kinetic assessment experiments studied the effects of solid/liquid ratio, particle size, stirring speed, and temperature on the manganese leaching rate from pyrolusite. In the studies, the leaching rate was shown to rise with increasing temperature and stirring speed, as well as with decreasing particle size and solid/liquid ratio. The kinetic analysis revealed that the leaching kinetics matched the mixed kinetic model, and a mathematical model for the leaching process was developed. This process's activation energy was determined to be 29.05 kJ/mol. Graphical Abstract: (Figure presented.)

    • SDG 12 · Sorumlu Üretim ve Tüketim
    AtıfScopus17WoS15OpenAlex18
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  • MakaleYalnız künye2023Scopus SJRQ2
    Aluminum Recovery by Acid Leaching of Variously Enriched Pyrophyllite Ore: Effects of Pre-treatment Methods for Activation

    Aydoğmuş, Ramazan; Erdemoğlu, Murat; Uysal, Turan

    Effects of pre-treatment methods such as calcination for thermal activation and intensive milling for mechanical activation on the aluminum (Al) recovery by acid leaching of preliminarily enriched pyrophyllite ore via attrition scrubbing and froth flotation were investigated. XRD patterns of the calcined and the intensively milled samples were compared to determine the changes during the pre-treatment processes. Hot HCl solution was used for dissolution of aluminum to determine the Al recoveries from variously enriched and variously pre-treated pyrophyllite ore samples. Specific thermal and milling energies consumed per unit amount of ore were calculated, and the ideal activation method was suggested by comparing the activation methods in terms of energy consumption. Mechanical activation of the pyrophyllite concentrate obtained by attrition scrubbing rather than froth flotation was suggested for higher recoveries of aluminum from by acidic leaching. It was determined that operating cost (in terms of energy) of the mechanical activation is lower and aluminum recovery is higher than thermal activation. It was concluded that mechanical activation instead of thermal activation is more economical and environmentally friendly method.

    • SDG 12 · Sorumlu Üretim ve Tüketim
    AtıfScopus5WoS4OpenAlex5
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  • MakaleYalnız künye2023Scopus SJRQ2
    Investigation of Leaching Kinetics of Molybdenum from MoO3 Concentrate in Ammonia–Ammonium Nitrate Solutions

    Karacahan, Mehmet Kayra

    MoO3 is a widely accessible foundation material and the primary compound used to produce numerous molybdenum products. The ore was first roasted, and the leaching behavior of concentrated molybdenite mineral was assessed. The optimal conditions for the leaching process were identified in the second step, and in a subsequent stage, the process' kinetics were assessed. Ammonia and ammonium nitrate concentration were used as independent variables in the trials, and the central composite design approach was used to analyze the results. At the conclusion of the tests, the optimum concentrations of ammonia and ammonium nitrate were found to be 2.42 mol/L and 1.86 mol/L, respectively. On the rate at which molybdenum leached from MoO3, the influences of temperature, stirring speed, solid-to-liquid ratio, and particle size were investigated. It was found that the leaching rate increased when temperature and stirring speed increased, along with decreasing the solid-to-liquid ratio and particle size. Leaching efficiency of molybdenum (93%) such as temperature 20 °C, 1.859 mol/L ammonium nitrate concentration, 2.419 mol/L ammonia concentration, solid/liquid ratio 6/100 g/mL, stirring speed 400 rpm, and average particle size 0.115 mm optimum conditions have been achieved. The kinetic study proposed a mathematical model for the leaching process, which revealed that the leaching kinetics matched the Avrami model. This process' activation energy was determined to be 22.66 kJ/mol. Calcium molybdate is used in various fields, such as construction, transportation, anti-corrosion pigments, and flame retardants. Graphical Abstract: [Figure not available: see fulltext.]

    • SDG 12 · Sorumlu Üretim ve Tüketim
    AtıfScopus8WoS7OpenAlex9
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  • MakaleAçık Erişim2022Scopus SJRQ1
    Optimization of process parameters and kinetic modelling for leaching of copper from oxidized copper ore in nitric acid solutions

    TANAYDIN, Mehmet Kayra; TANAYDIN, Zümra Bakıcı; DEMIRKIRAN, Nizamettin

    The leaching behavior of Tunceli malachite mineral was investigated in nitric acid solutions by two steps to evaluate the effect of various experimental parameters. In the first step, the optimal conditions for the leaching process were determined, while in the second step, a kinetic evaluation for the process was performed. In the optimization experiments, the concentration of nitric acid, temperature, stirring speed, and solid-to-liquid ratio were selected as the independent variables, and the central composite design method (CCD) was applied to the experimental data. At the end of the experiments, the optimal values for the concentration of nitric acid, temperature, solid-to-liquid ratio and stirring speed were determined to be 0.5 mol/L, 50 °C, 0.004 g/mL and 500 r/min, respectively. Under the optimal conditions, the leaching rate was found to be 99% for 120 min of reaction time. In the kinetic evaluation tests, the effects of the concentration of nitric acid, temperature, stirring speed, solid-to-liquid ratio and particle size on the leaching rate of copper from malachite were investigated. In these tests, it was determined that the leaching rate increased with the increase in the temperature, acid concentration and stirring speed, and with the decrease in the particle size and solid-to-liquid ratio. In consequence of the kinetic analysis, it was observed that the leaching kinetics followed the mixed kinetic model, and a mathematical model for the leaching process was introduced. The activation energy for this process was calculated to be 36.23 kJ/mol.

    AtıfScopus18WoS17OpenAlex17
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  • MakaleYalnız künye2021Scopus SJRQ2
    Determination of Optimum Process Conditions by Central Composite Design Method and Examination of Leaching Kinetics of Smithsonite Ore Using Nitric Acid Solution

    Tanaydın, Mehmet Kayra; Bakıcı Tanaydın, Zümra; Demirkıran, Nizamettin

    The leaching behavior of Tunceli smithsonite ore in nitric acid was evaluated in two study steps including optimization of leaching process and kinetics modeling. The individual and synergistic effects of effective parameters such as nitric acid concentration, solid-to-liquid ratio, stirring speed, and temperature on the dissolution rate of zinc were investigated using central composite design. Four factors including temperature (30–50 °C), nitric acid concentration (0.2–0.5 mol/L), stirring speed (350–600 rpm), and solid-to-liquid ratio (0.004–0.01 g/L) were investigated. The dissolution percent of zinc (97%) was obtained in 120 min of leaching time: acid concentration 0.5 mol/L, temperature 50 °C, stirring speed 500 rpm, and solid–liquid ratio 2/500 g/mL at the optimum conditions obtained using the central composite design. The dissolution kinetics of smithsonite was examined according to heterogenous models and it was found that the dissolution rate was controlled by ash layer diffusion process. It was found that the leaching rate increased with increasing temperature, stirring speed, and acid concentration as well as decrescent particle size and solid/liquid ratio. The trial data were analyzed by statistical and graphical methods and the activation energy of this leaching process was determined to be 28.63 kJ·mol−1. Graphical Abstract: [Figure not available: see fulltext.].

    AtıfScopus9WoS9OpenAlex10
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  • MakaleYalnız künye2021Scopus SJRQ2
    Recovery of Cu(II) by Acorga M5640 After Leaching of Malachite Ore in Perchloric Acid Solutions

    Demirkıran, Nizamettin; Tanaydın, Mehmet Kayra

    Abstract: In the present study, the recovery of Cu2+ from the resulting actual leach solution after the leaching of malachite ore in perchloric acid solutions was examined by applying the solvent extraction method. The organic phase was prepared using Acorga M5640 and kerosene. The effects of the initial pH of solution, extractant concentration, Cu2+ concentration, temperature, and stirring speed on the extraction process were investigated. It was determined that the extraction yield increased with an increase in the extractant concentration, initial pH of aqueous solution, stirring speed, and temperature, and with a decrease in the concentration of Cu2+. To prevent or minimize Zn2+ transfer to the organic phase and to ensure maximum Cu2+ extraction from the aqueous phase, the optimal values for the initial pH of the aqueous phase, initial concentration of Cu2+, extractant concentration, temperature, and stirring speed were selected to be 1, 0.152 g/L, 4% (v/v), 25 °C, and 400 rpm, respectively. The stoichiometry and mechanism of the extraction process were determined applying the equilibrium slope method. The changes in the Gibbs free energy, enthalpy, and entropy were determined. The changes in these thermodynamic parameters were calculated to be − 3.87 kJ/mol, 64.67 kJ/mol, and 0.23 kJ/(mol K), respectively. Graphical Abstract: The extraction percentage of Cu2+ increases substantially when the initial pH of the leach solution increases from 0.1 to 1. The further increase in the initial pH above 1 does not create an increase in the extraction extent of Cu2+. When the initial pH of the leach solution is higher than 1, the amount of Zn2+ transferred from the aqueous phase to the organic phase increases significantly.[Figure not available: see fulltext.].

    • SDG 12 · Sorumlu Üretim ve Tüketim
    AtıfScopus7WoS5OpenAlex9
    ScopusWeb of Scienceİncele
  • MakaleYalnız künye2020Scopus SJRQ3
    Kinetic models for the extraction of copper by Acorga M5640 after leaching of malachite ore in perchloric acid solutions and the stripping of copper from loaded organic phase

    Tanaydın, Mehmet Kayra; Demirkıran, Nizamettin

    In the present work, the extraction kinetics of copper using the resulting actual leach solution obtained from the leaching of malachite ore in perchloric acid solutions and the stripping kinetics of copper from the loaded organic phase were examined. The organic phase was prepared by using Acorga M5640 and kerosene. In the extraction process, the effects of the initial pH of aqueous solution, initial concentration of copper, extractant concentration, temperature, and stirring speed on the extraction rate were investigated. In the stripping process, the effects of the concentration of perchloric acid, temperature, stirring speed, and extractant concentration on the stripping rate were examined. It was determined that the extraction rate increased with increasing the initial pH of aqueous solution, stirring speed, extractant concentration and temperature, and with decreasing the initial concentration of copper ions. In the stripping process, it was observed that the stripping rate increased with increasing the concentration of perchloric acid, temperature and stirring speed, and with decreasing the extractant concentration. It was determined that both the solvent extraction and stripping processes could be described by the first order pseudo homogenous reaction model. The activation energy for the extraction and stripping processes was calculated to be 50.04 kJ/mol and 32.42 kJ/mol, respectively.

    AtıfScopus8WoS7OpenAlex10
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  • MakaleYalnız künye2019Scopus SJRQ2
    Investigation of selective leaching and kinetics of copper from malachite ore in aqueous perchloric acid solutions

    Tanaydın, Mehmet Kayra; Demirkıran, Nizamettin

    In this study, the leaching kinetics of malachite in perchloric acid solutions was investigated. The dissolution behaviors of copper, zinc, and iron in the ore matrix were determined at different acid concentrations and reaction temperatures. It was observed that the concentration of perchloric acid had a major effect on the dissolution of copper, zinc, and iron. It was determined that the effect of temperature on the dissolution of these species was not as significant as concentration impact. The results obtained shown that copper in the ore matrix was completely leached while zinc and iron were partially dissolved in perchloric acid solutions. In addition, the effects of the acid concentration, reaction temperature, stirring speed, particle size, and solid-to-liquid ratio on the leaching of malachite were researched. In these experiments, it was observed that the leaching rate of copper increased with increasing solution concentration, stirring speed, and reaction temperature, and with decreasing solid-to-liquid ratio and particle size. A kinetic analysis was performed, and it was found that the rate of leaching reaction obeyed the mixed kinetic control model in the unsteady state. The activation energy of the leaching process was calculated to be 34.69 kJ/mol.

    • SDG 12 · Sorumlu Üretim ve Tüketim
    AtıfScopus19WoS16OpenAlex20
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  • MakaleYalnız künye2012Scopus SJRQ2
    INVESTIGATION OF COPPER CEMENTATION KINETICS BY ROTATING ALUMINUM DISC FROM THE LEACH SOLUTIONS CONTAINING COPPER IONS

    Ekmekyapar, Ahmet; Tanaydin, Mehmet; Demirkiran, Nizamettin

    Recovery of metallic copper from the leach solution containing copper (II) ions by cementation process using aluminum disc has been examined. Solutions obtained from the leaching of malachite in aqueous acetic acid solutions were used in the study. It was determined that the cementation rate increased with increasing solution concentration, temperature and rotating speed, and decreasing solution pH. The reaction rate fits to the first order pseudo homogeneous reaction model and is controlled by diffusion. The activation energy of this process was calculated to be 32.6 kJ/mol.

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