Yazarlar
Yayınlar
- MakaleAçık Erişim2026Scopus SJRQ2Effects of Magnetic Abrasive Finishing Process Parameters on the Inner Surface Machining of AISI 304 Austenitic Stainless Steel Pipes
Sarıçiçek, İzel; Çaydaş, Alparslan Ulaş; Cihangir, Salih; Say, Yakup
In this study, the effects of SiC abrasive ratio, size of magnetic Fe particles and the machining time parameters on the surface roughness, material removal rate, roundness of the holes and corrosion resistance in magnetic abrasive inner surface finishing (MAF) of the AISI 304 austenitic stainless steel pipes were experimentally investigated. A Taguchi L9 orthogonal array was used for the experiments. The surface roughness and the characteristics of the machined surfaces were examined by using the3D surface topography method. The characteristics of the abrasive and magnetic powders before and after machining operations were investigated under scanning electron microscope (SEM) and x-ray diffraction analysis (XRD) techniques. The electrochemical corrosion measurements were performed in 3.5 wt.% NaCl solutions in a typical three-electrode electrochemical cell. An analysis of variance (ANOVA) method was also applied to the study in order to determine the statistical effects of each factor on the measured responses. Consequently, AISI 304 samples machined with MAF technique revealed better results for corrosion performance, surface quality, material removal rate and the hole dimensional tolerances.
AtıfScopus1WoS1OpenAlex1
İncele - MakaleAçık Erişim2024Scopus SJRQ3Effects of vibration conditions on machinability of aisi 52100 bearing steel
Agar, Salih; Tosun, Nihat; Mahmat, Aybars
This study focused on determining the effects of the cooling condition in the conventional and ultrasonic-assisted turning of AISI 52100 steel. AISI 52100 steel has been widely used in the bearing, mold, and automotive industries because of its superior wear resistance and mechanical properties. However, its high wear resistance caused poor machinability in conventional machining methods. Low surface quality, rapid tool wear, high cutting temperature, and high cutting force are the main difficulties in the conventional machining of AISI 52100 steel. On the other hand, ultrasonic-assisted machining has become widely used in the past decades for the machining of materials that have low machinability in conventional methods. Conventional turning and ultrasonic-assisted turning were selected as machining methods. Ultrasonic-assisted turning experiments were conducted under 20 and 30 kHz vibration frequencies. Cubic Boron Nitride (CBN) cutting tools were used in machining experiments. In machining operations 50, 100, and 150 m/min cutting speeds were selected, and feed rate (0.1 mm/rev) and depth of cut (0.5 mm) were kept constant in experiments. Minimum quantity lubrication technique which used 1% Al2O3 nanoparticle additives cutting fluid and dry cooling methods were used. CBN insert was used as a cutting tool. The effects of cutting speed, cutting method, and cooling condition on surface quality, cutting force, cutting zone temperature, and cutting tool wear were studied experimentally. Analysis of Variance (ANOVA) was carried out to determine the significance of the effects of input variables on process outputs. As a result of this study, it is determined that combined UAT and nanoMQL have significant effects on the process outputs.
AtıfScopus3WoS3OpenAlex3İncele